We only have a small space for solar what can we power?

We have been designing Marine & Motorhome charging systems for over 12 years and have seen many changes in the industry and new inventive solutions are developed to address known shortcomings of traditional solutions. The biggest is the inclusion of DC charging from the vehicles alternators, programable regulators, MPPT as a standard for solar and arrays getting larger to meet today's power-hungry demands.

Subsequently with the recent demand for off-grid tiny living, we have been asked how to power a tiny home? The same information applies in all 3 instances as the demand for power generally exceeds the available roof space which isn't that much different from a motorhome or boat, it just doesn't have an engine to power it.

One of the most common questions is how much power do I need? Then how much solar do I need to support that amount of power? Given every person's needs are different maybe it's best to just give two examples of what's common for a Marine or Motorhome installation and you guys find out where you fit on the consumption scale.

In this first example, we investigate how much solar is required when we have a very modest 30W (2.34A) current draw 24 hours a day like what a small fridge would consume with 300W of solar mounted flat on your roof or deck with a latitude across the country in Christchurch which has average sun hours for the country.

300W-Solar-with-35W-load- FAQs

You can see that in February with an array/load ratio (which means the amount of excess power available) you are going to start to have issues if the weather isn't sunny every day. Depending on the size of your battery bank it will change how many days it is until your bank is 100% discharged. But just important is it will take 5 days of full sun to recharge a completely flat battery bank is sized as we had with a small 100Ah battery. By March you will remain in deficit till September and your batteries will be severely damaged and not able to function correctly throughout summer again if it was not for the arrays power running devices during the day.

In the second example we increase the power drain to 40W per hour continuously (24 hours per day) which might reflect a fridge freezer, or LED lighting, USB chargers, TV or radio, recharging a notebook, occasional use of a water pump. We used a 200Ah battery bank and kept the same 300W solar array using the same MPPT solar controller.

300W-Solar-with-40W-load FAQs

You can see above power might start to become something to savour throughout January but you won't see enough again till October and that month will really be all about trying to maintain a full charge even if you did charge on a generator or mains power on the 1st Oct. Your battery would have had an average State of Charge of just 76% and would most definitely be sulphated. These deficit charging won't fully be noticed till February in the second year when things all start going wrong and you start complaining about how poor the batteries performance has been. Of course, the opposite is true, the solar arrays ability to collect the required amount of power required has been lacking, resulting in battery failure.

 

Things you need to know about batteries

Batteries are built with a specific purpose in mind. This encompasses the materials used in the manufacture of the battery, the glues/adhesives used. The types of plastics used in the case and many other physical attributes. But there are things that can't be seen or measured easily like, the thickness of plates, Specific Gravity (SG) of the acid which has a huge impact on the battery's ability to give a high CCA when new, but if a high SG also limits the batteries longevity.

The next is true of all batteries and brands but we'll generalise one brands product offerings to give an overview of how their models within the range differ. And we'll be even more specific and limit this article to just AGM batteries within a single brand to give a better overview of the variations.

The first and cheapest entry-level AGM would be a 3-5 year design life battery (which means typically a 1 year warranty) it also means traditionally a battery manufactured with cheap labour and high volumes of turn over. Design life does not mean it will last 3-5 years either, the product will typically last 2-3 years in its desired application. Please note if you use it in the wrong application it might only last 6 months to a year. These batteries are also always referred to as float life batteries as they are meant to be connected to a charger or power supply full time like used in an alarm or UPS system.

Next would be a float life battery with a 10-year design (meaning it might last up to approx 8 years if conditions are suitable). These are occasionally used as an entry point deep cycle battery as they will give approx 250 cycles to 80% which would be similar to use of an occasional user in a cyclic application like a weekend motorhome or boat enthusiast. They might advertise 400-500 cycles at 50% but this can rarely be proven.

Then you'd enter step up to the next design of thicker plated batteries with a lower SG level to give the batteries a better reserve performance over a longer duration. This is really where true deep cycle batteries start. They might have an advertised performance of 800-1200 cycles at 50% depth of discharge. They are also flat plate construction and in a general statement we'd say are the high end of Chinese production. These batteries will however all look the same as the above 5 and 10 year design float life batteries so you really need to know what to look for and test yourself to prove the claims of capacity and longevity.

If you were to try comparing one brand with another you must first match the above 3 characteristics before reviewing and matching apples with apples the following technical specs: Amp hour, C rate (number of hours discharged to calculate the Amp hour rate), end voltage of discharge rate, temperature of discharge rate, start temp of discharge rate test, weight of the battery. Again, like for like as in AGM with AGM, not AGM with Lithium or AGM with Lead Carbon). Cycle life vs. depth of discharge. Once you have worked your way through that nightmare, brand, warranty or number of pages and exclusions, after sale service, advice given up front vs. retrospective, cost, location, distribution, ability to diagnose or test if there is ever an issue. All these need to be reflected to get a sense of value or worth in a battery.

That typically brings us to the end of the upgrade path by a single brand as the technology doesn't change for a 6 volt or 2 volt cell if its AGM. There are other chemistries available from the same said manufacturer like OPzV which are typically a tubular gel and in many cases far superior to the 12 volt AGM deep cycle batteries with cycle life charts normally starting at 1000+ for 80% Depth of Discharge. Do not even confuse these with traction batteries, they are used very differently from a reserve capacity battery.

As far as OPzV or traction batteries are concerned do not think they are better for you though, it's all about the balance of charge time, current and discharge rate. Mostly there is a cost difference and which point you might consider Lithium. This is where expert advice is required to match your use with the intended purpose of the battery and your available charging systems.

Returning to traditional 12 volt batteries or the slightly higher capacity 6 volt cells we then move to high-end global brands where the reputation of the brand is world-renowned. Like Odyssey, SunXtender, Lifeline, Optima, Trojan, Sonnenschein. These batteries typically use industry-standard systems for measuring performance, life cycle and are well proven and offered by distributors like ourselves because of the brand's reputation and the requirement to service and support with adequate ability.

5 things you need to know about importance of correct sizing and purpose

  1. When you select a battery charger you need to first choose a style or form that is appropriate for the task at hand. A desktop charger isn't suitable in an application where the charger needs to be retained or mounted. These form factors may include dust or water ingress considerations or power cables in and out of the unit.

  2. When selecting a battery the capacity required for you to run with a few day's autonomy needs to be matched with a batteries need to be recharged with the appropriate sized current. As a general rule we say use 1/10th batteries AH for its charging rate given you have 12 hours to recharge overnight. If you have less time then you need a larger charger if the battery can accept a higher rate of charge. Or if you are using some of the charging power to run equipment while the charging is simultaneously occurring.

  3. The intended use of the battery is a key factor in the life you will get from it if you use a starting battery in a deep cycle application then be prepared for an early end of life. If you have recently increased your Ah capacity because you required a longer autonomy and used a deep cycle battery but have not increased your charging current to match you can also expect issues. Using any battery charger or regulator which doesn't use the factory recommended recharge voltages of the battery you are charging will lead to an early end of life issues also. These are not covered by the manufacturer's warranty which covers physical defects in production.

  4. Chargers are a logic programmed electrical device that uses timers and measurements of voltage and current to determine the charge cycle. They are therefore pre-programmed with time limits for each stage, or current (amps) and a minimum value before the stage is complete then moving to the next stage of a charging cycle. If you haven't sized your charger correctly to your batteries these rates can be either too long because of undercurrent causing issues with recharge. Or just as annoying if the charger is too big you can reach high voltages quickly but not be able to change modes for a minimum number of hours which can lead to unnecessary overcharging.

  5. Purpose of the system design, simplicity, effectiveness, and efficiency are all core factors in power storage and conversion. Choosing the correct components from the outset might cost a little more upfront but the return well worth the effort in getting it right.